❄ Concept generation for new vehicle
❄ Interiors Design
❄ Exteriors Design
❄ Lighting Design
❄ Seating Design
❄ Glove Box Design
❄ Air Vent Design
❄ Sheet Metal Body Design
❄ Packaging Solutions
❄ Vehical Concept to whole Design support
❄ Concept creation & master sections
❄ Packaging / Manufacturing / Assembly feasibility Studies
❄ Ergonomics feasibility
❄ Styling feedback
❄ New concept styling proposals
❄ DFMEA
❄ 2D tolerance stack up studies
❄ Gap & flush study
❄ 3D/2D Design – CatiaV5 / UGNx
❄ CAE
❄ Support to fitment trials & suggestions
❄ Support for SOP
Exterior - Bumper
New Product - G Module
Exterior End Caps
Exterior - ORVM
❄ Line diagram generation
❄ Vehicle Layout
❄ Benchmarking
❄ Ergonomics considerations
❄ Chassis 3D Design
❄ Packaging of components
❄ Suspension placement & MTG
❄ Arrangements DMU Analysis
❄ Assembly, Fitment Checks & Provisions
❄ Component 2D creations
❄ Assembly Drawings
❄ Fitment Drawings
Seating system
Ergonomic study
❄ Crashworthiness
❄ Occupant protection
❄ Pedestrian Protection
❄ Static Stiffness
❄ Dynamic Stiffness
❄ Fatigue
❄ Thermal stiffness & fatigue
❄ Trimmed body vibrations
❄ Interior noise prediction
❄ Panel contribution & sensitivity analysis
❄ 3D Printing of proto parts
❄ Assembly of 3D printed components
❄ Benchmarking of products (Properties / Performance)
❄ Tear-down of products
❄ Measurements of parts
❄ Comparison of properties with standards
❄ Material Analysis
❄ Part Scanning
❄ Development of 2D and 3D drawings
❄ Prototyping of analysed parts
‣ Initial study: Pictures, Measurements of part size, part weight and other necessary details
‣ Specifications: Detailed pictures, Recording of Manufacturer details, Material information based on markings on part
‣ Part breakdown: Recording Child part details, critical dimensions, coating/surface finish
‣ Destructive measurements / tests: Cut section measurement, Material composition, 3D scanning, 3D modelling
‣ Benchmarking report: Preparation of benchmarking summary and detailed report according to customer’s requirements
‣ Initial study: Pictures, Basic Dimension measurements and other necessary details
‣ Specifications: Listing out the performance checks to be performed
‣ Weight analysis: Weighments including Laden & Unladen masses
‣ Performing tests: Performing tests such as Mass emission, Braking, Noise, Gradient etc
‣ Pre tear-down activities: Pictures, Measurement of dimensions, weights, gaps and flushness
‣ Tear-down: Detailed pictures, Listing of Special tool requirements, Tool access, measurement of critical clearances, sizes and quantities of fasteners
‣ Post tear-down activities: Part level pictures, Preparation of BoM, Weight analysis, Classifications of materials, Any other details as per customer specific requirements
‣ Reporting: Preparation of Tear-down summary and detailed report according to customer’s requirements
❄ Identifying probable suppliers
❄ Supplier Audits
❄ Shortlisting of capable suppliers
❄ Comparison of capable suppliers
❄ Supporting supplier for part development
❄ Process Audit
❄ Run-at-Rate audit
❄ Quality Assurance support
❄ PPAP document support
❄ Deciding required DV Tests
❄ Benchmarking tests
❄ Shortlisting of test facilities
❄ Co-ordination with test facilities for performing the tests
❄ Preparation of test reports
❄ CoP Tests at fixed intervals
❄ High-speed & Powertrain tests
❄ Benchmark tests
❄ General durability / quality tests
❄ Cold & Hot climate tests
❄ Driving assessment
❄ Road Load Data Acquisition
❄ Subjective analysis
❄ Tuning to local driving condition
❄ Logistic management of the test
❄ Test location and Route definition
❄ Identify suitable test track in Proving Ground
❄ Urban / Suburban / Countryside / Highway / Mountain / Cold / Hot
❄ Vehicle instrumentation
❄ Telemetry system
❄ GPS data recorder tools
❄ On board data acquisition (data loggers / sensors)
❄ Technical management of the test
❄ Vehicle inspection
❄ Incident reporting
❄ Engineering reporting
❄ Data processing according to client’s requirements
❄ Analysis of the results
❄ Hot points
❄ CMVR Approval of Components
❄ E Approval of Components
❄ EWVTA Approval of Vehicles
❄ CCC Approval of components / Vehicles
❄ Taiwan Approval of Components / Vehicles
Support during design & development phase
SAJ offers Consultancy service during the initial phase of development, where the design team can have guidance from HCS in regard to the homologation requirements, relevant regulations, and answers to their queries from SAJ experts. SAJ recommends periodic review meetings and regular interactions between Design & Development team and SAJ team, in order to review the designs as well as the parts being development, so as to find deficiencies during early stage of development. With this support, we can ensure almost 99% compliance to the homologation requirements.
In addition to the support for obtaining Indian Type approvals, SAJ also provides support for complying with CoP requirements which are mandatory in case of Indian Type approvals.
Scope of work for SAJ – Component CoP:
‣ Receiving test samples from manufacturer
‣ Co-ordinating with test agency for CoP audit (If applicable)
‣ Co-ordinating with test agency for completion of testing & issuance of CoP report
SAJ also provides support for management of ISC (In-Service Compliance).
Scope of work for SAJ – Management of ISC:
‣ Collection and transportation of sample vehicles to the test agency
‣ Verification of sample vehicles according to standard checklist / customer specific checklists
‣ Technical support for troubleshooting in case of any fault in sample vehicle
‣ Preparation of sample vehicles for testing at the test agency
‣ Co-ordinating with test agency for completion of tests and release of sample vehicles
‣ Transportation of sample vehicles to their base location
SAJ provides support for Quality, Environment and occupational health & safety management system implementation.
Scope of work for SAJ – Management of IMS Implementation:
‣ ISO 9001 : For All Manufacturing & Service Sector
‣ IATF 16949 : For Automotive Manufacturers
‣ ISO 14001 : For Environment Management System Documentation
‣ ISO 45001 : For Occupational, Health & safety Management Documentation
‣ Combining IMS (Integrated Management System) implementation Training on above topics & other related topics like 5S, Waste Management, Kaizen etc.
‣ Guidance for VDA 6.3 Implementation
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